System Assessments
Through the initiative, manufacturers can access facility system assessments that identify opportunities to reduce energy, water, and waste. Conducted directly by DOE experts or partner programs, these assessments help facilities optimize system performance, lower costs, and maintain long-term efficiency improvements.
Assessments of compressed air systems evaluate compressors, dryers, filters, and distribution piping to identify energy losses and inefficiencies. These evaluations pinpoint leaks, pressure drops, and control issues, helping facilities lower costs and improve system reliability through targeted upgrades and maintenance.
Fan system assessments examine airflow, system resistance, and fan performance to determine efficiency and reliability. Using tools like MEASUR and the Fan System Assessment Tool (FSAT), facilities can identify undersized or mismatched equipment, reduce energy waste, and enhance process performance through optimized system design and performance.
Cooling system assessments focus on chillers, condensers, cooling towers, and refrigeration units that support industrial processes. These evaluations identify opportunities to reduce energy consumption, improve heat transfer efficiency, and optimize system controls–resulting in lower operating costs and greater system reliability.
Process heating assessments examine ovens, furnaces, kilns, and dryers to evaluate heat recovery, insulation, and combustion efficiency. Facilities receive actionable recommendations to reduce fuel use, recover waste heat, and improve temperature control, leading to enhanced productivity and energy savings.
Pumping system assessments analyze system curves, flow control methods, and motor efficiency to identify opportunities for reduced energy use. By optimizing pump sizing, layout, and control strategies, facilities can achieve significant energy and cost savings while improving reliability and throughput.
Steam assessments evaluate generation, distribution, and end-use to identify energy losses, leaks, and inefficiencies. Facilities gain insights into improving condensate recovery, insulation, and boiler performance, helping them reduce fuel costs and maintain safe, reliable steam operations.
Waste reduction assessments examine material, process, and energy waste within manufacturing operations. These evaluations identify opportunities to recover resources, minimize scrap, and improve production efficiency–helping facilities reduce costs and strengthen efficiency and performance.
Water efficiency assessments focus on industrial water use across processes, cooling systems, and cleaning operations. Facilities learn to track and reduce water consumption, recover and reuse process water, and integrate water-energy savings strategies that improve both cost and environmental performance.